Open AccessDevelopment of Intumescent Flame Retardant for Polypropylene: Bio-epoxy Resin Microencapsulated Ammonium-polyphosphate
Author(s) -
Thuy Tien Nguyen Thanh,
Kata Enikő Decsov,
Katalin Bocz,
György Marosi,
Beáta Szolnoki
Publication year - 2022
Publication title -
periodica polytechnica. chemical engineering
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.322
H-Index - 19
eISSN - 1587-3765
pISSN - 0324-5853
DOI - 10.3311/ppch.19468
Subject(s) - fire retardant , intumescent , ammonium polyphosphate , charring , cone calorimeter , materials science , char , polypropylene , composite material , blowing agent , carbonization , pentaerythritol , epoxy , chemical engineering , pyrolysis , polyurethane , engineering , scanning electron microscope
As polypropylene (PP) has no charring ability on its own due to the lack of hydroxyl functional groups, the flame retardant system needs the addition of carbonizing agent in a relatively great amount. Ammonium-polyphosphate (APP), a conventional flame retardant additive was modified by microencapsulation with a sorbitol-based bioepoxy resin shell to create an intumescent flame retardant system with enhanced charring ability for PP. The flame retardant efficiency of the microencapsulated additive, which contains all the components needed in an effective intumescent flame retardant system, was evaluated in PP matrix at different loadings.When compared to the physical mixture of the component, the microencapsuated form of APP (MCAPP) was found to have improved flame retardant efficiency in PP. The LOI values of the MCAPP containing PP samples increased by 8–11 V/V% besides achieved V-0 classification according to the UL94 test. During cone calorimeter tests, the burning intensity was reduced (peak of heat release rate decreased by 20–35% and shifted in time), increased amount of charred residue was obtained, and based on the calculated Flame Retardancy Index (FRI) “Excellent” fire performance was achieved when MCAPP was used. The improved flame retardant performance is attributed to the effective interaction between the APP core and the readily available carbonizing shell, which promoted the formation of increased amount of char accompanied with improved heat protecting and barrier efficiency.