OPTIMIZATION OF MUD HAMMER DRILLING PERFORMANCE--A PROGRAM TO BENCHMARK THE VIABILITY OF ADVANCED MUD HAMMER DRILLING

This document details the progress to date on the ''OPTIMIZATION OF MUD HAMMER DRILLING PERFORMANCE--A PROGRAM TO BENCHMARK THE VIABILITY OF ADVANCED MUD HAMMER DRILLING'' contract for the quarter starting April 2004 through June 2004. The DOE and TerraTek continue to wait for Novatek on the optimization portion of the testing program (they are completely rebuilding their fluid hammer). The latest indication is that the Novatek tool would be ready for retesting only 4Q 2004 or later. Smith International's hammer was tested in April of 2004 (2Q 2004 report). Accomplishments included the following: (1) TerraTek re-tested the ''optimized'' fluid hammer provided by Smith International during April 2004. Many improvements in mud hammer rates of penetration were noted over Phase 1 benchmark testing from November 2002. (2) Shell Exploration and Production in The Hague was briefed on various drilling performance projects including Task 8 ''Cutter Impact Testing''. Shell interest and willingness to assist in the test matrix as an Industry Advisor is appreciated. (3) TerraTek participated in a DOE/NETL Review meeting at Morgantown on April 15, 2004. The discussions were very helpful and a program related to the Mud Hammer optimization project was noted--Terralog modeling work on percussion tools. (4) Terralog's Dr. Gang Han witnessed some of the full-scale optimization testing of the Smith International hammer in order to familiarize him with downhole tools. TerraTek recommends that modeling first start with single cutters/inserts and progress in complexity. (5) The final equipment problem on the impact testing task was resolved through the acquisition of a high data rate laser based displacement instrument. (6) TerraTek provided Novatek much engineering support for the future re-testing of their optimized tool. Work was conducted on slip ring [electrical] specifications and tool collar sealing in the testing vessel with a reconfigured flow system on Novatek's collar