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Recent progress in acoustic field-assisted 3D-printing of functional composite materials
Author(s) -
Keith A. Johnson,
Drew S. Melchert,
Daniel S. Gianola,
Matthew R. Begley,
Tyler R. Ray
Publication year - 2021
Publication title -
mrs advances
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.253
H-Index - 15
eISSN - 2731-5894
pISSN - 2059-8521
DOI - 10.1557/s43580-021-00090-5
Subject(s) - materials science , fused deposition modeling , 3d printing , deposition (geology) , inkwell , nanotechnology , 3d printed , field (mathematics) , composite number , microstructure , composite material , manufacturing engineering , engineering , paleontology , mathematics , sediment , pure mathematics , biology
Acoustic forces are an attractive pathway to achieve directed assembly for multi-phase materials via additive processes. Programmatic integration of microstructure and structural features during deposition offers opportunities for optimizing printed component performance. We detail recent efforts to integrate acoustic focusing with a direct-ink-write mode of printing to modulate material transport properties (e.g. conductivity). Acoustic field-assisted printing, operating under a multi-node focusing condition, supports deposition of materials with multiple focused lines in a single-pass printed line. Here, we report the demonstration of acoustic focusing in concert with diffusive self-assembly to rapidly assembly and print multiscale, mm-length colloidal solids on a timescale of seconds to minutes. These efforts support the promising capabilities of acoustic field-assisted deposition-based printing to achieve spatial control of printed microstructures with deterministic, long-range ordering across multiple length scales.

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