Open AccessEdge effect modeling and experiments on active lap processing
Author(s) -
Haitao Liu,
Fan Wu,
Zhige Zeng,
Bin Fan,
Yongjian Wan
Publication year - 2014
Publication title -
optics express
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 1.394
H-Index - 271
ISSN - 1094-4087
DOI - 10.1364/oe.22.010761
Subject(s) - enhanced data rates for gsm evolution , polishing , grind , parametric statistics , optics , finite element method , materials science , process (computing) , leading edge , mechanical engineering , computer science , structural engineering , physics , engineering , composite material , mathematics , artificial intelligence , grinding , statistics , operating system
Edge effect is regarded as one of the most difficult technical issues for fabricating large primary mirrors, especially for large polishing tools. Computer controlled active lap (CCAL) uses a large size pad (e.g., 1/3 to 1/5 workpiece diameters) to grind and polish the primary mirror. Edge effect also exists in the CCAL process in our previous fabrication. In this paper the material removal rules when edge effects happen (i.e. edge tool influence functions (TIFs)) are obtained through experiments, which are carried out on a Φ1090-mm circular flat mirror with a 375-mm-diameter lap. Two methods are proposed to model the edge TIFs for CCAL. One is adopting the pressure distribution which is calculated based on the finite element analysis method. The other is building up a parametric equivalent pressure model to fit the removed material curve directly. Experimental results show that these two methods both effectively model the edge TIF of CCAL.