Open AccessPolymer microstructured fibers by one-step extrusion
Author(s) -
M. Mignanelli,
Koichi Wani,
John Ballato,
Stephen H. Foulger,
Philip J. Brown
Publication year - 2007
Publication title -
optics express
Language(s) - Uncategorized
Resource type - Journals
SCImago Journal Rank - 1.394
H-Index - 271
ISSN - 1094-4087
DOI - 10.1364/oe.15.006183
Subject(s) - materials science , polymer , extrusion , photonic crystal fiber , microstructured optical fiber , optical fiber , fiber , optics , composite material , plastic optical fiber , fiber optic sensor , physics
For the first time to our knowledge, polymer-based microstructured fibers with complex cross-sections are directly produced via melt extrusion. Two principal types of fibers were fabricated: a microstructured fiber of a single polymer with a hexagonal array of air holes and a bicomponent fiber consisting of approximately 60 coaxial rings. From the latter, strong visible iridescence was observed and is shown to exhibit a mechanochromic response. This approach, the mainstay of the textile trade for decades, offers a means of continuous high-volume low-cost manufacturing of polymer (and conceivably soft-glass) fibers. For example, in the present effort, 128 coaxially microstructured fibers were fabricated simultaneously at rates exceeding 1200 m/min from industrially mainstream polymers. This approach offers an important step forward towards commoditizing microstructured fibers and open new doors for optical engineering in fashion, marking/identification, and numerous military applications.