Open AccessEstimating Machinability Factors in Turning of Inconel 625 under different lubricating conditions using 3D DEFORM FE Analysis
Author(s) -
Chinmaya Padhy,
Pariniti SINGH
Publication year - 2022
Publication title -
incas buletin
Language(s) - English
Resource type - Journals
eISSN - 2247-4528
pISSN - 2066-8201
DOI - 10.13111/2066-8201.2022.14.1.8
Subject(s) - machinability , inconel , materials science , superalloy , metallurgy , tungsten carbide , tool wear , machining , carbide , inconel 625 , corrosion , microstructure , alloy
This paper contributes to the investigation of machinability factors in turning the nickel- based Inconel 625 superalloy with PVD coated TiAlN tungsten carbide cutting insert. The machinability parameters – cutting force (Fc), tool wear rate (⁄), and tool temperature (T) are visualized graphically using the FE model based Deform 3D software interface. The paper discusses the application of boundary conditions, and meshing used for simulating results. The results of the dry turning simulation showed a maximum level of cutting force, tool-tip temperature, and tool wear rate in comparison with conventional MQL and NMQL conditions. The NMQL conditions showed a reduction in cutting force with the use of h-BN NMQL environment compared with dry and conventional MQL machining by 41% and 27%, respectively. Further, the comparison of cutting tool temperature for three simulated conditions showed a clear-cut reduction of temperature in NMQL conditions in comparison with dry and conventional MQL, by 44% and 30%, respectively.