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Estimating fatigue sensitivity to polycrystalline Ni‐base superalloy microstructures using a computational approach
Author(s) -
SHENOY M.,
ZHANG J.,
McDOWELL D.L.
Publication year - 2007
Publication title -
fatigue and fracture of engineering materials and structures
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.887
H-Index - 84
eISSN - 1460-2695
pISSN - 8756-758X
DOI - 10.1111/j.1460-2695.2007.01159.x
Subject(s) - superalloy , materials science , microstructure , crystallite , paris' law , metallurgy , plasticity , crack closure , structural engineering , composite material , fracture mechanics , engineering
A computational study is conducted to determine the influence of microstructure attributes and properties on driving forces for fatigue crack formation and microstructurally small crack growth in a polycrystalline Ni‐base superalloy, IN100, a turbine disk alloy. A principal objective is to obtain quantitative estimates of the effect of variability of microstructure features on scatter in fatigue life or fatigue strength for a given life. Understanding is sought regarding sensitivity of driving forces to various microstructure attributes that may guide selection of the process route to tailor microstructure to achieve fatigue resistance. A microstructure‐sensitive crystal plasticity model is used to explicitly model individual grains and polycrystals, which is then used to explore effects of: (a) grain size distribution and (b) secondary and tertiary coherent γ′ precipitate size distributions and volume fractions on the cyclic inelastic strain distribution. Multiple statistical volume elements (SVEs) are subjected to random periodic boundary conditions to build up statistically significant measures of distributions of cyclic microplasticity. Multiaxial fatigue criteria with critical plane approaches are used to estimate the crack initiation life. Methods are developed for assessing crack formation and microstructurally small crack growth as a function of microstructure attributes.