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Effects of shot‐peening intensity on fretting fatigue crack‐initiation behaviour of Ti–6Al–4V
Author(s) -
SABELKIN V.,
MARTINEZ S. A.,
MALL S.,
SATHISH S.,
BLODGETT M. P.
Publication year - 2005
Publication title -
fatigue and fracture of engineering materials and structures
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.887
H-Index - 84
eISSN - 1460-2695
pISSN - 8756-758X
DOI - 10.1111/j.1460-2695.2005.00871.x
Subject(s) - fretting , shot peening , materials science , crack closure , residual stress , peening , stress intensity factor , intensity (physics) , titanium alloy , composite material , relaxation (psychology) , fatigue limit , structural engineering , metallurgy , fracture mechanics , alloy , medicine , physics , quantum mechanics , engineering
The effects of shot‐peening intensity on fretting fatigue crack‐initiation behaviour of titanium alloy, Ti–6Al–4V, were investigated. Three intensities, 4A, 7A and 10A with 100% surface coverage, were employed. The contact geometry involved a cylinder‐on‐flat configuration. Residual stress and improvement in fretting fatigue life were directly related to shot‐peening intensity. The magnitude of compensatory tensile stress and its location away from the contact surface increased with increasing intensity. The relaxation of residual stress occurred during fretting fatigue which increased with increasing the number of cycles. An analysis using a critical plane‐based fatigue crack‐initiation model showed that stress relaxation during the fretting fatigue affects life and location of crack initiation. Greater relaxation of the residual stress caused greater reduction of fatigue life and shifted the location of crack initiation from inside towards the contact surface. Modified shear stress range (MSSR) parameter was able to predict fretting fatigue crack‐initiation location, which agreed with the experimental counterparts. Also, the computed parameter showed an appropriate trend with the experimental observations of the measured fretting fatigue life based on the shot‐peening intensity.