Open AccessNon-Contact Articulated Robot-Integrated Gap and Flushness Measurement System for Automobile Assembly
Author(s) -
Jasurkhuja Kholkhujaev,
Giacomo Maculotti,
Gianfranco Genta,
Maurizio Galetto,
Jamshid Inoyatkhodjaev
Publication year - 2022
Publication title -
ieee access
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.587
H-Index - 127
ISSN - 2169-3536
DOI - 10.1109/access.2022.3199066
Subject(s) - aerospace , bioengineering , communication, networking and broadcast technologies , components, circuits, devices and systems , computing and processing , engineered materials, dielectrics and plasmas , engineering profession , fields, waves and electromagnetics , general topics for engineers , geoscience , nuclear engineering , photonics and electrooptics , power, energy and industry applications , robotics and control systems , signal processing and analysis , transportation
The paper proposes and metrologically characterizes a gap and flushness optical measurement system based on machine vision. The system is developed for an operator-free application as a plug-and-play feature for articulated robotic arms. The system is designed for use in Stop-and-Go quality control point of vehicle assembly process. Non-contact measurement system that consists of an ultraviolet line laser with a sensitive camera and complemented with an advanced machine vision measurement algorithm is developed. The system is directly calibrated according to state-of-the-art literature and the measurement uncertainty within the laboratory conditions is derived according to Guide to the Expression of Uncertainty in Measurement. Measurements on the real vehicle body is done to elicit the difference. The expanded uncertainty achieved by the system is 0.221 mm and 0.177 mm for gap and flushness respectively, significantly smaller than the sole resolution of the most adopted manual feeler gauge verification method.