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Process monitoring and fault diagnosis (PM-FD) of coal mills are essential to the security and reliability of the coal-fired power plant. However, traditional methods have difficulties in addressing the strong nonlinearity and multi-modality of coal mills. In this paper, a novel multi-mode Bayesian PM-FD method is proposed. Gaussian mixture model (GMM) is first applied to identify the operating modes of the coal mill. Subsequently, combined with multi-output relevance vector regression (MRVR), Bayesian inference is introduced to reconstruct and monitor the newly observed samples from different running modes. Additionally, the squared prediction error and the contribution plot method are employed for fault detection and isolation. The performance of the proposed PM-FD method is verified through its application in a self-defined nonlinear system and two actual fault cases of a medium-speed coal mill. Compared with the traditional methods, the experimental results demonstrate the effectiveness of the proposed method.

A Novel Multi-Mode Bayesian Method for the Process Monitoring and Fault Diagnosis of Coal Mills