Open AccessStudy on synthesis and application of tetrabasic lead sulfate as the positive active material additive for lead-acid batteries
Author(s) -
Myonghak Kim,
Kim Mun-Gi,
Cholnam Ri,
Songchol Jong,
Il-Man Pak,
Ganghyok Kim,
Mun Ri
Publication year - 2019
Publication title -
royal society open science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.84
H-Index - 51
ISSN - 2054-5703
DOI - 10.1098/rsos.190882
Subject(s) - lead (geology) , lead–acid battery , biochemical engineering , sulfate , lead poisoning , chemistry , nanotechnology , materials science , metallurgy , biology , engineering , organic chemistry , physics , battery (electricity) , power (physics) , quantum mechanics , paleontology
Tetrabasic lead sulfate (4BS) was used as a positive active material additive for lead-acid batteries, which affirmatively affected the performance of the battery. Herein, tetrabasic lead sulfate was synthesized from scrap lead paste that was formed through the production process of the lead-acid batteries. This solves the disposing problem of the scrap lead paste that is challenging in the production of the lead-acid batteries. Scrap lead paste was first pre-treated and the 4BS with high purity and crystalline was synthesized by sintering at the temperature of 450°C and hold time of 7 h. As demonstrated by X-ray diffraction and scanning electron microscopy test and Material Studio software calculation, the purity of synthesized 4BS is higher than 98 wt%, small particles have pillar forms and are evenly distributed. Moreover, the synthesized 4BS of 1 wt% was added to the positive lead paste and then valve-regulated lead-acid battery was made after the pasting, curing and formation processes. The effectiveness of the lead-acid batteries after adding 4BS as crystal seeds was evaluated, and the 100% charge–discharge cycle life of the new battery (523 times) was about 1.4 times higher than that of general lead-acid batteries (365 times).