Preparation of Sustainable Thermal Insulators from Waste Materials

This work aims to produce an experimental and theoretical analysis of thermal insulator specifications for buildings with sustainable requirements. In the experimental work, three categories of thermal insulators were prepared from composite materials, and each category had ten models. These composites included the addition of two types of waste (sawdust and tyre waste) as fillers for two types of matrices (liquid polyurethane and polyurethane foam) to obtain composite materials for thermal insulation samples. The prepared samples were subjected to tests to show their thermal properties, such as thermal conductivity and specific heat capacity as well as undergoing a hardness test. The theoretical analysis included the discovery of empirical equations for thermal properties as functions of two variables (temperature and mass ratio) and hardness as a function of one variable (mass ratio). A genetic algorithm optimisation technique was used to find the optimum mass ratio of the composite that produced the required insulation specifications. The results showed that thermal conductivity decreased when the sawdust mass ratio and the rubber waste mass ratio increased but remained under the thermal insulation range. Furthermore, the prepared insulator samples showed an improvement in thermal storage and the hardness of tyre waste (liquid polyurethane composites) and sawdust (polyurethane foam composites). Finally, optimum results were obtained using the optimisation technique.