Open AccessMultiscale solidification simulation of Sr-modified Al-Si-Mg alloy in die casting
Author(s) -
Bin Zhou,
Gottfried Laschet,
Janin Eiken,
Herfried Behnken,
Markus Apel
Publication year - 2020
Publication title -
iop conference series. materials science and engineering
Language(s) - English
Resource type - Journals
eISSN - 1757-899X
pISSN - 1757-8981
DOI - 10.1088/1757-899x/861/1/012034
Subject(s) - homogenization (climate) , materials science , supercooling , eutectic system , alloy , casting , microstructure , die casting , metallurgy , composite material , thermodynamics , biodiversity , ecology , physics , biology
Thermomechanical casting simulations incorporating solidification models are widely applied to improve the dimensional accuracy of casting components. The solidification path is commonly described based on Scheil-Gulliver assumptions which however fail to describe the effect of Strontium in Sr-modified Al-Si-Mg casting alloys. Strontium, even in small amounts, strongly affects the solidification morphology of the Al-Si eutectic together with its growth undercooling and hence the fraction solid–temperature relation during later stages of solidification. In order to address this problem, a dedicated micro-macro simulation approach is proposed here. The macroscopic thermomechanical casting simulation is linked with a spatially resolved multi-phase field simulation of the microstructure. Due to the fine fibrous morphology of the Si eutectic, a two-level homogenization scheme was applied to derive the effective mechanical properties of the Al alloy during its solidification. The proposed multiscale simulation and homogenization approach was applied to a permanent mould casting using an axisymmetric bowl cast from A356 for experimental validation.