Open AccessCalculation and analysis of the arcs efficiency of small and large capacity arc steel-melting furnaces
Author(s) -
А. Н. Макаров,
V. V. Okuneva,
Yu M. Pavlova
Publication year - 2020
Publication title -
iop conference series. materials science and engineering
Language(s) - English
Resource type - Journals
eISSN - 1757-899X
pISSN - 1757-8981
DOI - 10.1088/1757-899x/791/1/012032
Subject(s) - tonnage , smelting , arc melting , slag (welding) , metallurgy , arc (geometry) , materials science , power consumption , electric arc furnace , power (physics) , alloy , engineering , mechanical engineering , geology , thermodynamics , oceanography , physics
In the course of the research, the calculation and performed analysis of the arc efficiency of furnaces ASF-5 and ASF-100 power furnaces were performed and the average arc efficiency for melting was determined. The reasons of the increased specific consumption of electric power on charge melting by arc steel-melting furnaces of small capacity in comparison with heavy-load furnaces are revealed. Efficiency of arcs of low-tonnage furnaces is much less than the same indicator of modern heavy-duty arc steel-melting furnaces (ASF). Low efficiency of arcs of light-duty furnaces leads to a significant specific power consumption for smelting, comprising 700-750 kWh/t, that is 1.9-2 times higher than the specific energy consumption in modern furnaces ASF-120, amounting to 375 kWh/t. With the use of devices for foaming slag in furnaces ASF-5 the average melting efficiency of furnaces can be increased, and the specific electricity consumption for melting will be reduced to 440-480 kWh/t.