Open AccessThe Application Lean Six Sigma Method Approach to Minimize Waste
Author(s) -
Henny Hendarti,
Iyan Andriana,
A. N. Latifah,
Hanny Haryanto
Publication year - 2019
Publication title -
iop conference series. materials science and engineering
Language(s) - English
Resource type - Journals
eISSN - 1757-899X
pISSN - 1757-8981
DOI - 10.1088/1757-899x/662/2/022089
Subject(s) - dmaic , six sigma , raw material , manufacturing engineering , process engineering , process (computing) , production (economics) , lean manufacturing , lean six sigma , sorting , computer science , pallet , waste management , environmental science , engineering , mechanical engineering , chemistry , programming language , organic chemistry , economics , macroeconomics , operating system
The purpose of this research is to analyze the problems in the production process in the occurrence of waste. This method used lean six sigma approach to define, measure, analysis, improve and control (DMAIC). The results of the study were the ability for saus sambal to be at level 3 sigma, while the shrimp sauce was at level 4 sigma. The analysis found two waste production process. First, waste transportation, is in the form of activities to move the labelling table and the labelling table is placed close to the pallet during the packing process. The second is waste processing in the form of sorting activities and manually re-stripping the raw material in the compounding process. As for the improvements suggested by the researchers, the first is to improve the packing area layout and use conveyors to move the cans to be packed and the second suggestion is to standardize Rpm and the appropriate amount of release rubber to produce optimal fresh raw material peels.