Open AccessVibration analysis of milling process with helix-angle cutter based on Euler method
Author(s) -
Gang Jin,
Zhang Xy,
Li Zj,
GX Sun
Publication year - 2019
Publication title -
iop conference series. materials science and engineering
Language(s) - English
Resource type - Journals
eISSN - 1757-899X
pISSN - 1757-8981
DOI - 10.1088/1757-899x/592/1/012084
Subject(s) - vibration , process (computing) , stability (learning theory) , helix angle , milling cutter , grasp , euler's formula , structural engineering , diagram , mechanical engineering , computer science , engineering , mathematics , mathematical analysis , acoustics , physics , machining , programming language , operating system , database , machine learning
The chatter vibration is the major limiting factor in increasing the metal removal rates of the machine tools. In this paper, a program for dynamic analysis of thin-walled milling process with helical milling cutter is developed, based on Euler iteration. The program can take into account the characteristics of thin-walled workpiece, the contact separation between workpiece and cutter, the helical angle of cutter teeth and other actual cutting process characteristics. Based on the stability lobe diagram obtained by semi-discrete method, the stability simulation in different cutting parameters around the stable island was carried out. The unstable form of the cutting process was determined by spectrum analysis and Poincare mapping method. The results show that the method is in good agreement with the results of stability Lobe diagram and can capture the stability island in small radial cutting process. This method can well grasp the cutting force and vibration evolution process in cutting process, and provide an effective means for stability analysis of cutting process.