Open AccessEffectiveness availability of Individual Quick Freezing (IQF) using Overall Equipment Effectiveness (OEE) analysis at PT. X, Karawang-West Java
Author(s) -
Riyanti Wiranata,
. Asriani,
Niken Dharmayanti,
L. Supenti
Publication year - 2019
Publication title -
iop conference series. earth and environmental science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.179
H-Index - 26
eISSN - 1755-1307
pISSN - 1755-1315
DOI - 10.1088/1755-1315/278/1/012082
Subject(s) - overall equipment effectiveness , pangasius , catfish , java , electricity , operations management , computer science , production (economics) , environmental science , engineering , fishery , operating system , economics , biology , fish <actinopterygii> , electrical engineering , macroeconomics
There are 11 processing factories producing pangasius frozen fillets in Java and Sumatra, Indonesia. PT. X is a fisheries processing company engaged in catfish fillet freezing in Indonesia, identified problems with the effectiveness of the individual quick freezing due to machinery that suddenly stopped, decreased the speed of production, length of preparation time and arrangement. The problems cause loss, reduce the efficiency and effectiveness of the operation. This study aimed to investigate three steps needed to prevent and overcome the problem: availability, performance and quality. The data obtained from the observations determined an availability of 82.34%, performance of 75.21% and quality of 99.94%, with an overall equipment effectiveness (OEE) value of 60.43%. This study show that if availability values can be increased to 100%, it can save the company electricity costs by 329,611.37 IDR per day. The data show that the value of the OEE engine can still be increased to 85% or more. The results suggest that the matters should be addressed are increasing the coordination of the employees and creating a standard operating procedure (SOP) in the freezing stage 1 and 2 to improve the efficiency and effectiveness of the machine.