Open AccessTolerance analysis and optimization based on 3DCS
Author(s) -
Guandou Yuan
Publication year - 2021
Publication title -
journal of physics. conference series
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.21
H-Index - 85
eISSN - 1742-6596
pISSN - 1742-6588
DOI - 10.1088/1742-6596/2137/1/012070
Subject(s) - sensitivity (control systems) , interference (communication) , computer science , basis (linear algebra) , reliability engineering , mathematical optimization , engineering , electronic engineering , mathematics , telecommunications , channel (broadcasting) , geometry
At present, with the increasing requirements of major enterprises on assembly accuracy, the problem of interference and excessive clearance between parts needs to be solved. In order to analyze and optimize the tolerances in the actual assembly of the parts, a three-dimensional vector ring model is proposed on the basis of the dimensional chain model, and the tolerance distribution is optimized by the “dichotomy method”. With the help of 3DCS, the virtual assembly of the automobile headlight is carried out, and the sensitivity analysis is carried out by establishing the measurement of the gap between the turn signal and headlight in the automobile headlight, and the simulation results are used to obtain a reasonable improvement in tolerance allocation that meets the design criteria and saves costs. The results are compared with the traditional method of optimizing the allocation of equal tolerances and are clearly superior, providing a method for optimizing the allocation of tolerances to parts in engineering practice.