Open AccessMarkov Decision Process approach in the estimation of raw material quality in incoming inspection process
Author(s) -
Annapoorni Mani,
Shahriman Abu Bakar,
Pranesh Krishnan,
Sazali Yaacob
Publication year - 2021
Publication title -
journal of physics. conference series
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.21
H-Index - 85
eISSN - 1742-6596
pISSN - 1742-6588
DOI - 10.1088/1742-6596/2107/1/012025
Subject(s) - scrap , downtime , process (computing) , reliability engineering , raw material , computer science , quality (philosophy) , raw data , statistical process control , engineering , mechanical engineering , philosophy , chemistry , organic chemistry , epistemology , programming language , operating system
The incoming inspection process in any manufacturing plant aims to control quality, reduce manufacturing costs, eliminate scrap, and process failure downtime due to defective raw materials. Prediction of the raw material acceptance rate can regulate the raw material supplier selection and improve the manufacturing process by filtering out non-conformities. This paper presents a raw material acceptance prediction model (RMAP) developed based on the Markov analysis. RFID tags are used to track the parts throughout the process. A secondary dataset can be derived from the raw RFID data. In this study, a dataset is simulated to reflect a typical incoming inspection process consisting of six substations (Packaging Inspection, Visual Inspection, Gauge Inspection, Rework1, and Rework2) are considered. The accepted parts are forwarded to the Pack and Store station and stored in the warehouse. The non-conforming parts are returned to the supplier. The proposed RMAP model estimates the probability of the raw material being accepted or rejected at each inspection station. The proposed model is evaluated using three test cases: case A (lower conformities), case B (higher conformities) and case C (equal chances of being accepted and rejected). Based on the outcome of the limiting matrix for the three test cases, the results are discussed. The steady-state matrix forecasts the probability of the raw material in a random state. This prediction and forecasting ability of the proposed model enables the industries to save time and cost.