Open AccessNano Silicate Ceramic Coating Material Applied to Increase the Emissivity and Efficiency of Primary Reformer Radiant
Author(s) -
Basim A. Abdul Hayi,
Abbas. hyal
Publication year - 2021
Publication title -
journal of physics. conference series
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.21
H-Index - 85
eISSN - 1742-6596
pISSN - 1742-6588
DOI - 10.1088/1742-6596/2063/1/012019
Subject(s) - materials science , coating , ceramic , emissivity , composite material , thermal insulation , nano , physics , layer (electronics) , optics
Nano silicate ceramic material prepared in this research for coating the walls of the primary reformer unit in the state company of fertilizers. It is applied to increase the emissivity and thermal efficiency to improve the properties of insulation materials. Moreover, it is increasing the working operation time for catalyst tubes and reducing the carbon dioxide emissions. Nano coating materials were prepared by using different refractory materials that include silica, filed spar, alumina, manganese dioxide and magnesium oxide. The preparation method was done by, calcination and firing these materials then crashing to get extremely fine powder. The results show that coating materials consist mainly from quartz crystalline and glassy phase structure with a grain size of 158 nm and penetration between 10 to 20 mm when using different concentration 0.5 to 1.0 % for total mix. The emissivity of primary reformer insulation materials was increased with 30 % comparing with insulation materials without coating.