Open AccessMachine Maintenance Planning in Manufacturing Company using RCM II Methods
Author(s) -
Salsabila Tyas Pradipta Haris,
Muhammad As’adi,
Donny Montreano
Publication year - 2021
Publication title -
journal of physics. conference series
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.21
H-Index - 85
eISSN - 1742-6596
pISSN - 1742-6588
DOI - 10.1088/1742-6596/1899/1/012085
Subject(s) - preventive maintenance , worksheet , reliability engineering , downtime , reliability (semiconductor) , mean time between failures , schedule , interval (graph theory) , production (economics) , planned maintenance , predictive maintenance , computer science , engineering , operations research , operations management , failure rate , mathematics , power (physics) , physics , mathematics education , economics , macroeconomics , operating system , quantum mechanics , combinatorics
Production machine is a crucial thing to be taken care of in order to keep the production flow stays in the right time, therefore maintenance management is needed. PT. XYZ is a manufacturing company that produces cables. One of the machines that are used and often experiences downtime is the drawing machine. Preventive Maintenance handling interval schedule could be designed by using Reliability Centered Maintenance II method. There are several ways for the data processing, which are FMEA calculation, RCM II Diagram Decision Worksheet, TTF and TTR parameter calculation, determining the correct distribution using Least Square Curve Fitting and Goodness of Fit, MTTF and MTTR calculation, reliability comparation between the conditions before and after the Preventive Maintenance is implemented, cost savings comparation between the condition before and after the maintenance is done. This research proves that interval 3 formulation with the Pay Off for 361 hours, Dancer for 327 hours, and Double Spooler for 174 hours would enhance the reliability of Pay Off to 52%, so could it to Dancer (to 57%) and Double Spooler (75%). It also proves that by implementing Preventive Maintenance with the formulated interval and the result of RCM II Decision Worksheet indicators would produce in cost savings for the Pay Off part to 25,96%, the Dancer to 35,1%, and Double Spooler to 53,52%.