Investigating the Effect of Flux on Ash Fusibility of High-Calcium Coal

The primary aim of this study is to understand the effect of metal oxide flux on the fusibility of high-calcium coal ash. Based on the decomposition rate, the evolution of mineral matters in high-calcium coal has been investigated. The ash fusion temperatures of samples are measured by adding different flux Al 2 O 3 , Na 2 O, K 2 O, MgO, and TiO 2 . The results show that Na 2 O is the most effective in lowering ash fusion temperatures and its flow temperature could be 110 °C lower than that of the original ash. FactSage is used to calculate the proportion of solid phase and the mineral compositions as a function of the ash compositions and temperature. With the increase of Na 2 O, mineral matters with a low melting point form in the mixture. Furthermore, the decomposition rate of mineral matters increases in the first stage. The phase diagrams and relative mineral variation illustrate that the mineral and the decomposition rate variations are the main reasons for the change of ash fusion temperatures.