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Physical Modeling Study on the Mixing in the New IronArc Process
Author(s) -
Bölke Kristofer,
Ersson Mikael,
Ni Peiyuan,
Swartling Maria,
Jönsson Pär G.
Publication year - 2018
Publication title -
steel research international
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.603
H-Index - 49
eISSN - 1869-344X
pISSN - 1611-3683
DOI - 10.1002/srin.201700555
Subject(s) - homogenization (climate) , penetration (warfare) , materials science , mixing (physics) , volumetric flow rate , mechanics , mechanical engineering , composite material , chemical engineering , analytical chemistry (journal) , chemistry , chromatography , physics , engineering , biodiversity , ecology , operations research , quantum mechanics , biology
IronArc is a newly developed technology for pig iron production with the aim to reduce the CO 2 emission and energy consumption, compared to a conventional blast furnace route. In order to understand the fluid flow and stirring in the IronArc reactor, water modeling experiments are performed. Specifically, a down scaled acrylic plastic model of the IronArc pilot plant reactor is used to investigate the mixing phenomena and gas penetration depth in the liquid bath. The mixing time is determined by measuring the conductivity in the bath, after a sodium chloride solution is added. Moreover, the penetration depth is determined by analyzing the pictures obtained during the experimental process by using both a video camera and a high speed camera. The results show that the bath movements are strong and that a circular movement of the surface is present. The mixing in the model for the flow rate of 282 NL min −1 is fast. Specifically, the average mixing times are 7.6 and 10.2 s for a 95% and a 99% homogenization degree, respectively. This is 15% and 18% (per degree of homogenization) faster compared to the case when using 3 gas inlets and the same flow rate.