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Effect of aluminium content on the coating structure and dross formation in the hot‐dip galvanizing process
Author(s) -
Shawki Saher,
Hamid Z. Abdel
Publication year - 2003
Publication title -
surface and interface analysis
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.52
H-Index - 90
eISSN - 1096-9918
pISSN - 0142-2421
DOI - 10.1002/sia.1608
Subject(s) - dross , galvanization , aluminium , metallurgy , coating , dissolution , zinc , materials science , chemistry , composite material , layer (electronics)
Hot dipping of steel in aluminium–zinc baths of varying composition (5–90% Al) has been undertaken with the aim of elucidating the mechanism of coating formation. On the basis of these experiments, it has been possible to define a range of aluminium content over which there is a change from a normal galvanizing process to a typical aluminizing process. Alternatively, the coating structure and properties were markedly affected by the aluminium content of the dipping bath. The kinetics of such coatings acquires the character of the activation energy E a . The effect of various silicon levels as an inhibitor to iron dissolution during hot dipping at different aluminium percentages was studied. The structure of dross formation in 55 wt.% Al–Zn was identified. The adverse effect of heavy accumulation of dross in the dipping pot on the coating structure also was shown. Copyright © 2003 John Wiley & Sons, Ltd.