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Effect of the pressure drop rate on cell nucleation in continuous processing of microcellular polymers
Author(s) -
Park Chul B.,
Baldwin Daniel F.,
Suh Nam P.
Publication year - 1995
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.760350509
Subject(s) - nucleation , materials science , polymer , drop (telecommunication) , solubility , crystallization of polymers , chemical engineering , thermodynamics , composite material , chemistry , organic chemistry , telecommunications , physics , computer science , engineering
Microllular plastics are cellular polymers characterized by cell densities greater than 10 9 cells/cm 3 and cells smaller than 10 μm. One of the critical steps in the continuous production of microcellular plastics is the promotion of high cell nucleation rates in a flowing polymer matrix. These high nucleation rates can be achieved by first forming a polymer/gas solution followed by rapidly decreasing the solubility of gas in the polymer. Since, in the processing range of interest, the gas solubility in the polymer decreases as the pressure decreases, a rapid pressure drop element, consisting of a nozzle, has been employed as a continuous microcellular nucleation device. In this paper, the effects of the pressure drop rate on the nucleation of cells and the cell density are discussed. The experimental results indicate that both the magnitude and the cell density are discussed. The experimental results indicate that both the magnitude and the rate of pressure drop play a strong role in microcellular processing. The pressure phenomenon affects the thermodynamic instability induced in the polymer/gas solution and the competition between cell nucleation and growth.