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Catalyst fragmentation during propylene polymerization: Part I. The effects of grain size and structure
Author(s) -
Ferrero Monica A.,
Chiovetta Mario G.
Publication year - 1987
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.760271903
Subject(s) - polymerization , fragmentation (computing) , chain transfer , monomer , catalysis , materials science , polymer , branching (polymer chemistry) , particle size , polymer chemistry , chemical engineering , chemical physics , chemistry , radical polymerization , composite material , organic chemistry , computer science , engineering , operating system
Fragmentation of support/catalyst particles during propylene polymerization in the gas phase is analyzed via a mathematical model including energy and mass transfer with chemical reaction processes. The rupture phenomenon is considered specifically by the model, and evaluated as it proceeds in time, Two different regions are recognized in the polymerizing particle at fragmentation time: an inner core resembling the original solid support/catalyst structure, and an external set of layers where most of the polymerization occurs. Model predictions concerning the effects of fragmentation on polymerization are discussed. The influence of different degrees of fragmentation on thermal runaways and monomer availability at active sites located inside the support/catalyst/polymer complex is shown. Monomer concentration profiles inside the growing particles are explained in terms of the combined fragmentation‐polymerization interaction. Results show a strong influence of catalyst structure on critical phenomena during early polymerization stages, and suggest the possibility of controlling critical parameters via the definition of fragment structure at catalyst preparation time.

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