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Abrasive/Erosive Wear on MMCs in Plastic Molds as a Function of Volumetric Flow Rates and Glass Fiber Distribution
Author(s) -
Blutmager Andreas,
Varga Markus,
Schmidt Tobias,
Pock Alexander,
Friesenbichler Walter
Publication year - 2019
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.24952
Subject(s) - materials science , composite material , abrasive , glass fiber , molding (decorative) , fiber , polymer , flow (mathematics) , metallurgy , mathematics , geometry
In injection molding wear of components is pronounced in positions with high flow rates of melt. The platelet‐wear‐test is an established method for comparative assessment of wear resistance of tool materials in such regimes. Within this study three metal matrix composites: two hard metals and one powder metallurgical steel were investigated. Results show non‐linear wear rates with increasing amount of plastic melt processed. The reasons were found in the viscous dissipation, which is based on high volumetric flow rates and the small wear gap, leading to a temperature rise, which are detrimental especially for the PM‐steel. Analysis of the processed glass fiber‐filled polymer showed dramatic decrease of fiber length due to the processing through the wear gap. This entails a high amount of free fiber ends, resulting in higher load for the surfaces through micro chipping. POLYM. ENG. SCI., 59:E302–E311, 2019. © 2018 The Authors. Polymer Engineering & Science published by Wiley Periodicals, Inc. on behalf of Society of Plastics Engineers.