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A review of conductive polymer composites filled with low melting point metal alloys
Author(s) -
Amoabeng Derrick,
Velankar Sachin S.
Publication year - 2018
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.24774
Subject(s) - materials science , composite material , carbon black , carbon nanotube , wetting , melting point , composite number , metal , coalescence (physics) , polymer , percolation threshold , electrical resistivity and conductivity , electrical conductor , filler (materials) , rheology , percolation (cognitive psychology) , metallurgy , natural rubber , physics , engineering , neuroscience , astrobiology , electrical engineering , biology
Metal alloys with low melting temperatures may be blended into polymers to improve their electrical conductivity. We review the preparation, morphology, and electrical conductivity of polymer composites based on low melting point metal alloys, with or without additional filler particles. Since such alloys can be liquid under melt processing conditions, the composite morphology is determined by phenomena such as coalescence of liquid metal drops, orientation of the liquid metal phase, or selective wetting of a second filler by the liquid metal. None of these phenomena appear in conductive composites based on more common conductive fillers such as carbon black, carbon nanotubes, or metal particles. The published literature suggests that composites based on low melting metal alloys, with or without additional non‐melting filler particles, can have much higher percolation thresholds and much higher electrical conductivity (∼1,000 S/m) than those based on fillers such as carbon black or carbon nanotubes. Changes in other properties such as rheological or mechanical properties are also discussed. POLYM. ENG. SCI., 58:1010–1019, 2018. © 2017 Society of Plastics Engineers

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