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Numerical simulation and experimental validation of liquid‐film‐flow characteristics in dip coating for non‐Newtonian fluids
Author(s) -
Zhang XianMing,
Chen MengMeng,
Ma JianPing,
Chen WenXing,
Feng LianFang
Publication year - 2016
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.24339
Subject(s) - coating , materials science , finite element method , newtonian fluid , non newtonian fluid , flow (mathematics) , mechanics , composite material , free surface , computer simulation , constitutive equation , dip coating , mechanical engineering , thermodynamics , physics , engineering
The film‐flow problem in dip coating is simulated numerically for non‐Newtonian fluids based on Carreau–Yasuda (CY) and Herschel–Bulkley (HB) constitutive equations, with particular focus on coating‐film‐thickening phenomena and on the evolution of free surface and flow field under different sets of conditions. Finite element method (FEM) is combined with remeshing technique using a commercial code (Polyflow). Numerical predictions of the final film thickness and free surface for HB and CY fluids are successfully compared with experiments under the given conditions. Results show that the combination of FEM‐remeshing technique could be useful for dip‐coating design and optimization. Effects of coating fluid properties and withdrawal speed on film thickening and free surface shape and location are also discussed. Flow fields under different conditions are presented to analyze the evolution of the entire flow field and flow characteristics in detail. POLYM. ENG. SCI. 56:1070–1078, 2016. © 2016 Society of Plastics Engineers