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Real‐time measurement of flow front kinematics using quantitative visualization in injection molding process
Author(s) -
Fathi S.,
Behravesh A.H.
Publication year - 2008
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.20945
Subject(s) - materials science , front (military) , flow (mathematics) , flow visualization , molding (decorative) , kinematics , particle image velocimetry , particle tracking velocimetry , volumetric flow rate , mechanical engineering , mechanics , engineering drawing , composite material , engineering , physics , turbulence , classical mechanics
This article presents an experimental method for measuring the kinematics of the melt flow front, during the filling stage of the plastic injection molding process. The three main steps were: (i) visualization of the flow front advancement, (ii) image processing of the recorded results, and (iii) calculation of the flow front kinematics. The designed visual mold was capable of monitoring the flow advancement in two different cases: (i) a simple (nonconstrained) plate and (ii) a constrained plate (with an obstacle pin). Variations in instant flow rate, melt front area (MFA), and average melt front velocity (MFV) during filling stage were measured as a function of time. The applied technique could clearly show the flow behavior from which the flow front parameters could be extracted. A particle tracking velocimetry (PTV) method was also applied to study the orientation behavior of the advancing melt front. The time history of the particle's velocity components at the flow front could be easily extracted using the method. POLYM. ENG SCI., 2008. © 2008 Society of Plastics Engineers