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Optimal design and manufacture of thin‐walled polystyrene structures
Author(s) -
Unwin A.P.,
Ward I.M.,
Ugail H.,
Bloor M.I.G.,
Wilson M.J.
Publication year - 2005
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.20321
Subject(s) - thermoforming , polystyrene , materials science , parameterized complexity , deformation (meteorology) , process (computing) , expanded polystyrene , mechanical engineering , computer aided design , computer science , engineering drawing , composite material , engineering , polymer , algorithm , operating system
In this study, we investigated the implementation of an automatic procedure for optimizing thermoformed thin‐walled structures. Such objects are created in great numbers, especially in the food packaging industry. The methodology for the optimal design of such structures is based on the use of a parameterized geometry model created within an interactive design environment. By varying the parameters associated with the computer‐aided design (CAD) model, one can create a rich variety of possible designs. One can then subject these designs to physical analysis to calculate their physical properties, and thus select an optimal design. The two distinct stages of this process—the prediction of the shape of the thermoformed structure, and the physical behavior of the structure—were validated by experiments. This article reports the experimental investigation of the deformation behavior of polystyrene, the mechanical behavior of specially prepared deformed polystyrene sheets, and the response to loading of a hemispherical structure (used in the validation). POLYM. ENG. SCI., 45:694–703, 2005. © 2005 Society of Plastics Engineers