Fracture toughness evaluation of polytetrafluoroethylene

The objective of this preliminary work was to explore the fracture resistance of polytetrafluoroethylene (PTFE) (DuPont tradename Teflon) as part of materials characterization work related to the development of “reactive” material projectiles. Little mechanical property data is available on this material since it is commonly used only as a coating material with the dominant properties being its low friction coefficient and high application temperature. Additional end products of the “7C” derivative, however, includes sheet, gaskets, bearing pads, piston rings, and diaphragms. In this work, standard ASTM E1820 fracture toughness specimens were machined from a 14‐mm‐thick sheet of this material obtained from NSWC Dahlgren Laboratory. These specimens were tested at three test temperatures and four test rates to determine if fracture would occur in this material, and if so, how the fracture toughness depends on the test temperature and specimen loading rate. Standard axial tensile specimens were also tested at quasi‐static and elevated loading rates at temperatures from ambient to −73°C. The major results are that while crack extension is difficult at ambient (20°C) temperature, for temperatures slightly below ambient, a rapid degradation of fracture resistance occurs. This reduction in fracture resistance is enhanced by rapid loading, and the material loses approximately 75% of its toughness (fracture energy absorption ability) at −18°C if the crack opening loading rate of the C(T) specimen approaches 0.25 m/s. Further reductions in temperature or increases in the loading rate appear to result in a reduced rate of degradation of fracture toughness.