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Behavior of fully filled regions in a non‐intermeshing twin‐screw extruder
Author(s) -
Mudalamane Rajath,
Bigio David I.,
Tomayko David C.,
Meissel Marcel
Publication year - 2003
Publication title -
polymer engineering and science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.503
H-Index - 111
eISSN - 1548-2634
pISSN - 0032-3888
DOI - 10.1002/pen.10124
Subject(s) - materials science , residence time distribution , throughput , extrusion , plastics extrusion , rotational speed , mechanics , residence time (fluid dynamics) , mixing (physics) , inverse , mechanical engineering , composite material , geometry , computer science , mathematics , physics , engineering , flow (mathematics) , telecommunications , geotechnical engineering , quantum mechanics , wireless
Twin‐screw extruders are operated with sequential filled and partially filled regions in order to perform the required unit processes. Channel fill length, defined as the length of fully filled regions in an extrusion screw, is gaining importance as a design parameter because of its implications on residence time distribution, distributive and dispersive mixing, and also process stability. A detailed study—experimental and theoretical—of the behavior of fill lengths in response to operating conditions (throughput, screw speed) and screw geometry is presented in this paper. Mean residence times were also measured for each geometry and operating condition. The apparatus consisted of a non‐intermeshing counter‐rotating twin‐screw extruder (NITSE) with a transparent (acrylic) barrel, fed with corn syrup (Newtonian at room temperature). Fill length exhibits a nonlinear relationship with specific throughput ( Q / N ), with the slope increasing monotonously as the throughput Q increases at a given screw speed N . The mean residence time exhibits a strong linear relationship with inverse specific throughput and inverse fill length. A theoretical model was developed to predict the filled length based on pressure‐throughput relationships taken from literature for this system, and the predictions were found to agree very well with experimental observations.