Premium
Experimental investigation into the fabrication of green body developed by micro‐extrusion‐based 3D printing process
Author(s) -
Mishra Dipesh K.,
Pandey Pulak M.
Publication year - 2020
Publication title -
polymer composites
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.577
H-Index - 82
eISSN - 1548-0569
pISSN - 0272-8397
DOI - 10.1002/pc.25514
Subject(s) - materials science , shrinkage , extrusion , composite material , infill , polylactic acid , surface roughness , fabrication , composite number , 3d printing , surface finish , polymer , structural engineering , medicine , alternative medicine , pathology , engineering
In the present work, a micro‐extrusion‐based three‐dimensional (3D) printing process has been used to fabricate a metal‐polymer‐based green body. The fabricated parts consisted of carbonyl iron particles with a binder (polylactic acid) and a solvent mixture. From the pilot experiments, it was found that the process parameters, namely, Fe loading, layer thickness , and infill density , affect the green density, shrinkage, and surface roughness of the fabricated part. Moreover, to develop a statistical model with significant factors, experiments were performed based on the design of the experiment using a central composite design method. The experimental results revealed that green density and surface roughness of 3D printed parts increased with the increase in Fe loading and infill density. On the contrary, the shrinkage in the fabricated part decreased with an increase in Fe loading and increased with the rise in infill density. Further, with an increase in layer thickness, the green density decreased while shrinkage and roughness were observed to increase. To verify the accuracy of the developed model, confirmation experiments were also performed at the optimum set of process parameters obtained by the genetic algorithm optimization technique.