Preparation and properties of biocomposites composed of sorbitol‐based epoxy resin, pyrogallol–vanillin calixarene, and wood flour

The reaction of pyrogallol (PG) and vanillin (VN), both of which are derived from plant resources, in the presence of p ‐toluenesulfonic acid gave PG–VN calixarene (PGVNC) mainly composed of guaiacyl pyrogallol[4]arene. After sorbitol polyglycidyl ether (SPE) was mixed with PGVNC in tetrahydrofuran at an optimized epoxy/hydroxy ratio 1/2.65, the obtained SPE/PGVNC solution was mixed with wood flour (WF), prepolymerized at 150°C, and subsequently compressed at 190°C for 3 h to give SPE–PGVNC/WF biocomposites with WF content 0–20 wt%. The tan δ peak temperature of SPE–PGVNC was 148.1°C, which was much higher than that of the SPE cured with petroleum‐based phenol novolac (SPE–PN) at an optimized epoxy/hydroxy ratio 1/1. Although tan δ peak temperature slightly decreased with increasing WF content, the storage moduli of the SPE–PGVNC/WF biocomposites in the rubbery state at more than 150°C were much higher than those of SPE–PGVNC and SPE–PN. Also, the tensile modulus and strength for SPE–PGVNC/WF increased with increasing WF content. Field emission‐scanning electron microscopy analysis of the biocomposites revealed that WF is tightly incorporated into the crosslinked epoxy resins. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers