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Inverse design of directional solidification processes in the presence of a strong external magnetic field
Author(s) -
Sampath Rajiv,
Zabaras Nicholas
Publication year - 2001
Publication title -
international journal for numerical methods in engineering
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 1.421
H-Index - 168
eISSN - 1097-0207
pISSN - 0029-5981
DOI - 10.1002/nme.131
Subject(s) - inverse , magnetic field , mechanics , boundary value problem , inverse problem , conjugate gradient method , thermal , adjoint equation , temperature gradient , material derivative , mathematical analysis , mathematics , physics , mathematical optimization , thermodynamics , geometry , differential equation , quantum mechanics
A computational method for the design of directional alloy solidification processes is addressed such that a desired growth velocity ν f under stable growth conditions is achieved. An externally imposed magnetic field is introduced to facilitate the design process and to reduce macrosegregation by the damping of melt flow. The design problem is posed as a functional optimization problem. The unknowns of the design problem are the thermal boundary conditions. The cost functional is taken as the square of the L 2 norm of an expression representing the deviation of the freezing interface thermal conditions from the conditions corresponding to local thermodynamic equilibrium. The adjoint method for the inverse design of continuum processes is adopted in this work. A continuum adjoint system is derived to calculate the adjoint temperature, concentration, velocity and electric potential fields such that the gradient of the L 2 cost functional can be expressed analytically. The cost functional minimization process is realized by the conjugate gradient method via the FE solutions of the continuum direct, sensitivity and adjoint problems. The developed formulation is demonstrated with an example of designing the boundary thermal fluxes for the directional growth of a germanium melt with dopant impurities in the presence of an externally applied magnetic field. The design is shown to achieve a stable interface growth at a prescribed desired growth rate. Copyright © 2001 John Wiley & Sons, Ltd.