Formation and microstructure of quasicrystals in suction cast Al‐6 wt.% Mn alloys with additions of nickel and iron elements

The formation and microstructure of quasicrystals in suction cast Al‐6 wt.% Mn‐2 wt.% TM (TM = Ni, Fe) alloys were investigated by transmission electron microscopy, scanning electron microscopy, energy dispersive spectrometry, and X‐ray diffraction. The suction cast Al‐6 wt.% Mn‐2 wt.% Ni alloy consists of a single decagonal phase of Al 56 Mn 11 Ni 2 , whereas the Al‐6 wt.% Mn alloy with 2 wt.% iron addition comprises a primitive icosahedral phase and a decagonal phase of Al 40 Mn 7 Fe 2 . Thus, the addition of nickel or iron favors quasicrystal formation in the suction cast Al‐6 wt.% Mn alloys. Based on a 4 : 1 matching ratio of aluminum atoms to heavier atoms, the approximate electron to atom ratio is 1.85 in two decagonal phases of Al 56 Mn 11 Ni 2 and Al 40 Mn 7 Fe 2 . Various morphologies of quasicrystals with a size of more than 5 μm were observed in the microstructure of suction cast Al‐6 wt.% Mn‐2 wt.% TM (TM = Ni, Fe) alloys. The decagonal Al 40 Mn 7 Fe 2 phase nucleates epitaxially and grows on the icosahedral phase.