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Stretching‐Controlled Micromolding Process with Etched Metal Surfaces as Templates Towards Mass‐Producing Superhydrophobic Polymer Films
Author(s) -
Feng Jie,
Lin Feiyun,
Zhong Mingqiang
Publication year - 2010
Publication title -
macromolecular materials and engineering
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.913
H-Index - 96
eISSN - 1439-2054
pISSN - 1438-7492
DOI - 10.1002/mame.201000084
Subject(s) - materials science , template , polymer , contact angle , microstructure , mold , composite material , casting , wetting , nanotechnology
A novel technique is described that uses stretching‐controlled thermal micromolding with etched metal surfaces as templates for the mass‐production of superhydrophobic polymer films. First, the metal surface is etched and then used as a template to thermally replica‐mold the polymer (e.g., polyethylene). The resulting film surfaces exhibited stable superhydrophobicity with water contact angles >150° and sliding angles ≈7°. SEM imaging demonstrates that the microstructure on the superhydrophobic surface is formed by stretching from the microholes of the template during separation. This technique can be easily combined with melt‐flow casting for manufacturing superhydrophobic polymer surfaces on a large scale.