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Red mud as secondary source for critical raw materials – extraction study
Author(s) -
Ujaczki Éva,
Zimmermann Yannick S,
Gasser Christoph A,
Molnár Mónika,
Feigl Viktória,
Lenz Markus
Publication year - 2017
Publication title -
journal of chemical technology and biotechnology
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.64
H-Index - 117
eISSN - 1097-4660
pISSN - 0268-2575
DOI - 10.1002/jctb.5300
Subject(s) - red mud , bauxite , extraction (chemistry) , raw material , slurry , chemistry , metal , base (topology) , mineralogy , pulp and paper industry , environmental chemistry , environmental science , chromatography , mathematics , environmental engineering , organic chemistry , mathematical analysis , engineering
ABSTRACT BACKGROUND Red mud is a by‐product of alumina extraction from bauxite by the Bayer process produced in the billion tons scale worldwide. Red muds, or more generally bauxite residues, are regarded as waste, but may potentially be valuable sources of critical raw materials ( CRM ). In the present study both conventional extracting agents (mineral acids) and small molecular weight complexing agents (organic acids) were evaluated regarding their efficiency to extract CRM such as rare earth elements ( REEs ) from red mud. On a molar base, highest extraction efficiencies for REEs were achieved using HCl compared with the other acids investigated. Consequently, an experimental design approach was used to determine optimal conditions for CRM extraction using HCl . Instead of maximizing the extraction of a number of selected metals, the maximum economic potential as the sum of all metals (total metal extracted × economic value of the respective metal) was chosen as the application relevant response variable. Four explanatory variables (i.e. HCl concentration, contact time, temperature and slurry concentration) were used. RESULTS Optimal conditions maximizing the economic potential were predicted for 5.98 mol L −1 HCl, 21 h contact time, 50°C, and 56.7 g L −1 slurry concentration. Indeed, experimentally determined economic potential corresponded well (71% of predicted) with the predictions, allowing a maximum recovery of 297.6 US $ t −1 . CONCLUSION Though the studied red muds were relatively low in CRM concentrations, the systematic approach developed here allows straightforward transfer to other red muds, harnessing the potential of the latter as important secondary source for CRM . © 2017 Society of Chemical Industry