Premium
A finite element model for the simulation of lost foam casting
Author(s) -
Houzeaux G.,
Codina R.
Publication year - 2004
Publication title -
international journal for numerical methods in fluids
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.938
H-Index - 112
eISSN - 1097-0363
pISSN - 0271-2091
DOI - 10.1002/fld.757
Subject(s) - finite element method , casting , computer simulation , mechanical engineering , computer science , numerical analysis , mechanics , mathematics , simulation , engineering , materials science , structural engineering , physics , mathematical analysis , composite material
In this paper, we present a numerical model to simulate the lost foam casting process. We introduce this particular casting first in order to capture the different physical processes in play during a casting. We briefly comment on the possible physical and numerical models used to envisage the numerical simulation. Next we present a model which aims to solve ‘part of’ the complexities of the casting, together with a simple energy budget that enables us to obtain an equation for the velocity of the metal front advance. Once the physical model is established we develop a finite element method to solve the governing equations. The numerical and physical methodologies are then validated through the solution of a two‐ and a three‐dimensional example. Finally, we discuss briefly some possible improvements of the numerical model in order to capture more physical phenomena. Copyright © 2004 John Wiley & Sons, Ltd.