Grafted megaporous materials as ion‐exchangers for bioproduct adsorption

Megaporous chromatographic materials were manufactured by a three‐step procedure, including backbone synthesis, chemical grafting, and introduction of ion‐exchange functionality. The backbone of the adsorbent cylindrical bodies was prepared by polymerization of methacrylic acid and poly(ethylene glycol) diacrylate at sub‐zero temperatures. Grafting was performed employing glycidyl methacrylate and a chemical initiator, cerium ammonium nitrate. The degree of grafting was adjusted by modifying the concentration of the initiator in the reaction mixture to a range of values (23, 39, 62, 89, and 105%). Further, the pendant epoxy‐groups generated by the previous step were reacted to cation‐ and anion‐exchanging moieties utilizing known chemical routes. Infrared spectroscopy studies confirmed the incorporation of epoxy and ion‐exchanger groups to the backbone material. Optimized materials were tested for chromatography applications with model proteins; the dynamic binding capacity, as recorded at 10% breakthrough and 2.0 × 10 −4 m/s superficial velocity, were 350 and 58 mg/g for the cation‐exchanger and the anion‐exchanger material, respectively. These results may indicate that long tentacle‐type polymer brushes were formed during grafting therefore increasing the ability of the megaporous body to efficiently capture macromolecules. © 2013 American Institute of Chemical Engineers Biotechnol. Prog ., 29: 386–393, 2013