Dispersion polymerization of uniform cross‐linked polystyrene microspheres in butan‐1‐ol

Butan‐1‐ol can be used as the solvent in the synthesis of poly(styrene‐ co ‐divinylbenzene‐ co ‐acrylic acid) microspheres by dispersion polymerization of a mixture of styrene, divinylbenzene (DVB), and acrylic acid (AA). Varying the proportion of the crosslinker DVB affects the size distribution and particle morphology profoundly, with 0.5–1.0% w/w producing spherical particles, whereas 2.0% w/w DVB produces irregular, concave morphologies. Varying the amount of AA from 5–7% w/w increases the average diameter of the spherical particles, whereas 9% w/w AA results in ovoid particles with dimpled surface morphology. In an optimized synthesis using 1.0% w/w DVB and 5% AA, uniform polymer microspheres with an average diameter of 0.8 µm and a coefficient of variation (CV) of diameter of 8.2% are produced. The use of a medium‐polarity solvent, such as butan‐1‐ol, as the solvent for dispersion polymerization will facilitate the incorporation of non‐polar moieties, such as organically‐passivated quantum dots, into the polymer during synthesis. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133 , 43103.