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A simple method for forecast of cooling time of high‐density polyethylene during gas‐assisted injection molding
Author(s) -
Liang ShuiPo,
Yang Bin,
Fu XiaoRong,
Yang Wei,
Sun Nan,
Hu Sheng,
Yang MingBo
Publication year - 2010
Publication title -
journal of applied polymer science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.575
H-Index - 166
eISSN - 1097-4628
pISSN - 0021-8995
DOI - 10.1002/app.31259
Subject(s) - molding (decorative) , materials science , polyethylene , composite material , cooling curve , transient (computer programming) , volume (thermodynamics) , heat transfer , work (physics) , low density polyethylene , high density polyethylene , thermodynamics , mechanics , metallurgy , computer science , physics , operating system
Gas‐assisted injection molding (GAIM) is an innovative plastic processing technology, which was developed from the conventional injection molding, and has currently found wide industrial applications. About 70% of the whole gas‐assisted injection molding cycle is actually occupied by the cooling stage. The quality and production efficiency of molded parts are considerably affected by the cooling stage. Hence, it is necessary to study the solidification behaviors during the cooling stage. In this work, a simple experimental method was designed to simulate the solidification behaviors of high‐density polyethylene during cooling stage of GAIM. The enthalpy transformation approach, coupled with the control‐volume/finite difference techniques, was adopted to deal with the transient heat transfer problems with phase change effects. In situ measurements of the temperature decreases in the cavity were also carried out. Reasonable agreements between the experimental values and the simulated results such as cooling time, cooling rates, and temperature curves were obtained, which proved that this simple experimental method was effective. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010