Porous acrylonitrile/itaconic acid copolymers prepared by suspended emulsion polymerization

Porous acrylonitrile (AN)/itaconic acid (IA) copolymers were successfully prepared by suspended emulsion polymerization for the first time, with potassium peroxydisulfate (KPS) as an initiator, poly(vinyl alcohol) (PVA) as a dispersant agent, and Span80 as an emulsifier. The effects of the water/monomer mass ratio, agitation conditions, KPS concentration, PVA concentration, Span80 concentration,s and IA concentration on the average particle size and size distribution, particle morphology, and porosity of the AN/IA copolymers were investigated. The results show that the final AN/IA copolymers formed with agglomerates of primary particles had a porous structure, low particle density, and uniform particle size and did not agglomerate easily between the particles. The preparation conditions for the AN/IA copolymers were optimized as follows: (1) the water/monomer mass ratio was 0.3 : 1; (2) the concentrations of KPS, IA, PVA, and Span80 were 0.5, 12.4, 0.1, and 0.5 wt %, respectively, based on the weight of AN separately; (3) the agitation rate was 400 rpm; (4) the polymerization temperature was 70°C; and (5) the reaction time was 3 h. The size of the final AN/IA copolymer particles was in the range 200–400 μm. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009