Morphology development and crystallization behavior of a poly(ethylene terephthalate)/polycarbonate blend

The morphology development and crystallization behavior of an extruded poly(ethylene terephthalate)/polycarbonate blend were studied with optical microscopy, light scattering, and differential scanning calorimetry (DSC). During annealing at 280°C, liquid–liquid phase separation via spinodal decomposition proceeded in a melt‐extruded specimen. After the formation of the domain structure, the blend slowly underwent phase homogenization by transesterification between the two polymers. The specimen, annealed for various times ( t s 's) at 280°C, was subjected to a temperature drop to 180°C for the isothermal crystallization, and then the effects of liquid‐phase changes on crystallization were investigated. The crystal growth rate decreased with t s . The slow crystallization with a large t s value was associated with the composition change of the separated phases and the change of the sequence distribution in the polymer chains during annealing. The influence of t s on the endothermic behavior of the samples was examined. As t s increased, the recrystallization rate was retarded during the DSC scan, displaying multiendothermic behavior. The DSC data also suggested that the increased level of transesterification would give rise to a higher number of species being rejected from the primary crystals, leading to enhanced secondary crystallization. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006