Swelling behavior and pervaporation properties of new composite membrane systems: Porous polyethylene film‐poly(acrylic acid) hydrogel

A new type of composite membrane for pervaporation has been developed. These membranes were prepared by free‐radical copolymerization of acrylic acid with a macromolecular polyfunctional crosslinker (allylhydroxyethylcellulose) inside the porous polyethylene (PE) film. It was shown that the porous structure of the PE matrix is filled with poly(acrylic acid) (PAA), and a layer of acid is formed on the film surface. To investigate the effect of the porous matrix on the composite membrane properties, a hydrogel membrane of crosslinked PAA was also prepared without the matrix using the same procedure. PAA in both membranes was in the neutralized form (K + ). Swelling behavior of the membranes and their separation characteristics for pervaporation were investigated in water–ethanol solutions depending on the ethanol concentration. All membranes exhibited a high degree of equilibrium swelling ( Q = 20–50 g/g) in dilute ethanol solutions (0–30 vol %), and Q sharply dropped to 1.5–2 g/g at a EtOH concentration of 30–40 vol % due to collapse of the gel. All membranes under study were highly permeable and selective to water over a wide range of ethanol concentrations in the feed (50–96 vol %), but composite membranes had a higher separation factor due to the restriction effect of the matrix porous structure on swelling of PAA(K + ) inside the pores. However, composite membranes were characterized by a lower permeation rate, compared to the crosslinked PAA membranes without a matrix, because of their lower effective surface for diffusion. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1461–1465, 2004