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The SCOPE dynamic model for emulsion polymerization I. Theory
Author(s) -
Dougherty Eugene P.
Publication year - 1986
Publication title -
journal of applied polymer science
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.575
H-Index - 166
eISSN - 1097-4628
pISSN - 0021-8995
DOI - 10.1002/app.1986.070320116
Subject(s) - emulsion polymerization , materials science , thermodynamics , orthogonal collocation , copolymer , polymer , polymer chemistry , differential equation , ordinary differential equation , physics , composite material , collocation method , quantum mechanics
The SCOPE dynamic process model has been developed to treat batch and semibatch emulsion copolymerizations. This computer‐based model treats jacketed reactors of arbitrary size. It consists of a coupled set of ordinary differential and algebraic equations that describe material balances for the reacting species and energy balances for both the reactor and the cooling water jacket. The model also includes a feature that allows for proportional integral derivative (PID) control of the monomer emulsion and cooling water feed rates to a reactor temperature set point. The model is based largely upon the kinetic theories developed by Smith, Ewart, and Harkins to treat emulsion homopolymerizations. The SCOPE model improves upon and expands the classic theories by taking advantage of recent theoretical developments in emulsion polymerization. Such phenomena as diffusion‐controlled termination and radical desorption—important for predicting accurate polymerization rates—are included in the model. More modern theories of particle nucleation, including both homogeneous and micellar mechanisms, have been incorporated into the model to predict accurate particle size distributions. SCOPE also extends the classic theories to treat the emulsion copolymerization of an arbitrary number of monomers. Output from the model includes species concentrations, residual monomer levels, particle size distributions, molecular weight distributions, instantaneous and cumulative copolymer compositions, and reactor temperatures as a function of time. The SCOPE model can be used to evaluate various process control strategies and to study the effects of process dynamics on polymer properties. In Part II, SCOPE model predictions are compared with experimental data for styrene‐methyl methacrylate copolymerizations.