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Design and assessment of delay timer alarm systems for nonlinear chemical processes
Author(s) -
Tulsyan Aditya,
Alrowaie Feras,
Gopaluni Bhushan
Publication year - 2018
Publication title -
aiche journal
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.958
H-Index - 167
eISSN - 1547-5905
pISSN - 0001-1541
DOI - 10.1002/aic.15860
Subject(s) - alarm , manual fire alarm activation , process (computing) , process state , fault detection and isolation , timer , nonlinear system , computer science , chemical process , benchmark (surveying) , constant false alarm rate , engineering , reliability engineering , real time computing , algorithm , artificial intelligence , telecommunications , physics , geodesy , quantum mechanics , chemical engineering , geography , actuator , wireless , aerospace engineering , operating system
In process and manufacturing industries, alarm systems play a critical role in ensuring safe and efficient operations. The objective of a standard industrial alarm system is to detect undesirable deviations in process variables as soon as they occur. Fault detection and diagnosis systems often need to be alerted by an industrial alarm system; however, poorly designed alarms often lead to alarm flooding and other undesirable events. In this article, we consider the problem of industrial alarm design for processes represented by stochastic nonlinear time‐series models. The alarm design for such complex processes faces three important challenges: (1) industrial processes exhibit highly nonlinear behavior; (2) state variables are not precisely known (modeling error); and (3) process signals are not necessarily Gaussian, stationary or uncorrelated. In this article, a procedure for designing a delay timer alarm configuration is proposed for the process states. The proposed design is based on minimization of the rate of false and missed alarm rates—two common performance measures for alarm systems. To ensure the alarm design is robust to any non‐stationary process behavior, an expected‐case and a worst‐case alarm designs are proposed. Finally, the efficacy of the proposed alarm design is illustrated on a non‐stationary chemical reactor problem. © 2017 American Institute of Chemical Engineers AIChE J , 63: 77–90, 2018