Semi-Analytical Prediction of Flank Tool Wear in Orthogonal Cutting of Aluminum | Zendy

Osama Ali Kadhim | Zendy; Fathi A. Alshamma | Zendy

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Semi-Analytical Prediction of Flank Tool Wear in Orthogonal Cutting of Aluminum

Author(s) -

Osama Ali Kadhim,

Fathi A. Alshamma

Publication year - 2020

Publication title -

journal of engineering

Language(s) - English

Resource type - Journals

eISSN - 2520-3339

pISSN - 1726-4073

DOI - 10.31026/j.eng.2020.05.03

Subject(s) - flank , materials science , finite element method , carbide , cutting tool , chip formation , aluminium , metallurgy , tool wear , stress (linguistics) , mechanical engineering , composite material , structural engineering , machining , engineering , linguistics , philosophy , sociology , anthropology

This study aims to model the flank wear prediction equation in metal cutting, depending on the workpiece material properties and almost cutting conditions. A new method of energy transferred solution between the cutting tool and workpiece was introduced through the flow stress of chip formation by using the Johnson-Cook model. To investigate this model, an orthogonal cutting test coupled with finite element analysis was carried out to solve this model and finding a wear coefficient of cutting 6061-T6 aluminum and the given carbide tool.

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