Optimization of the soldering process by the DMAIC methodology | Zendy

Michał Zasadzień | Zendy

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Optimization of the soldering process by the DMAIC methodology

Author(s) -

Michał Zasadzień

Publication year - 2016

Publication title -

production engineering archives

Language(s) - English

Resource type - Journals

eISSN - 2353-7779

pISSN - 2353-5156

DOI - 10.30657/pea.2016.11.02

Subject(s) - dmaic , process (computing) , manufacturing engineering , computer science , soldering , process engineering , process optimization , process management , engineering , six sigma , materials science , metallurgy , lean manufacturing , operating system , environmental engineering

The chapter presents use of the DMAIC method for the analysis and improvement of the process of soldering pins in a plug connecting a bundle of wires to the board of a controller, part of the steering system of a passenger car. The main problem in the soldering process an unsatisfactory share of bad soldered connections between the board and the plug and the instability of that number was identified using a five-phase improvement process. Key points and main causes of the defect were pointed out, and process improvement measures suggested. Due to the analysis conducted and the correct implementation of improvement measures the share of defective connections has been decreased twofold.

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